Topic

Corrosion Risk Assessment Silver Scale ™

Overview of Silver Scale ™

 

 

SilverScale

■Capabilities of Silver Scale™

Corrosion risks (hydrogen sulfide and sulfur) can be visually identified.
The corrosion category in compliance with ISO 11844-1 is determined based on the installation period and corrosion length of the Silver Scale™.
This allows for the estimation of the silver sulfidation corrosion rate and hydrogen sulfide gas concentration.

Assess the impact of the corrosion category on equipment.
(Reference: ISO 11844-1 standard, ANSI/ISA 71.04-2013 standard)

Indoor Corrosion Categories Impact on equipment
IC1 - Very low indoor corrosivity - Environment sufficiently controlled to ensure that corrosion is not a factor in determining equipment reliability
IC2 - Low indoor corrosivity
IC3 - Moderate indoor corrosivity - Environment where corrosion may be a factor in determining equipment reliability
IC4 - High indoor corrosivity
IC5 - Very high indoor corrosivity - Environment where the probability of corrosion attack is high
  Before evaluation IC2
(Corrosion Risk: Low)
IC5
(Corrosion Risk: Very High)
Silver Scale

SilverScale_評価前

SilverScale IC2

SilverScale IC5

Silver Plate (400x)

銀板 評価前

銀板 C2

銀板 C5

LED
Top: 40x
Bottom: 100x

LED 評価前(40倍)

LED IC2(40倍)

LED IC5(40倍)

LED 評価前(100倍)

Brightness:4,100lx

LED IC2(100倍)

Brightness:3,963lx

LED_IC5(100倍)

Brightness:2,542lx

Comparison with existing methods

  Silver Scale ™(Visual method) Standard methods(ISO11844-1)
Summary Evaluate and diagnose corrosion risks
based on corrosion length
Diagnose the corrosion risks based on the
corrosion thickness of the metal plate
measured by an analyzer
Advantages Visual diagnosis of corrosion risks
Remote diagnosis (identifiable through photos, etc.)
Cost-effective
Highly accurate analysis due to the usage of an analyzer
Environmental assessment for the corrosion of copper, zinc, and carbon steel
Disadvantages Environmental assessment only for corrosion of metal (silver) Collection and analysis of metal plates can be labor-intensive
Expensive

Downloading Information

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Product Leaflet (581.39 KB)

Approval Drawing (Members only) (184.26 kB)

Diagnostic Method

STEP 1 : Installation

Remove the Silver Scale™ from the bag and place it at the desired measurement location.

STEP1

* Please open the aluminum moisture-proof bag just before measurement.
* Ensure that the aperture is not blocked during installation.
* Place it in a location where water cannot enter through the aperture.

STEP 2 : Record

Record the installation start date.

STEP2

STEP 3 : Observation

After the designated period (e.g., 30 days, up to a maximum of 1 year), record the serial number, observation date, corrosion length (mm), and take a photo.

STEP3

*Measure the corrosion length by recording the length that has turned yellow.*

STEP 4 : Analysis

Log in to our website and enter the recorded information.
You can obtain the corrosion category assessment results based on ISO 11844-1, as well as estimated values for the silver sulfidation corrosion rate and hydrogen sulfide gas concentration.

STEP4

*If the corrosive gas (hydrogen sulfide, sulfur) is unknown, select hydrogen sulfide as the corrosion type for the analysis.
*You can perform up to 4 analyses, and the observation period is up to 1 year.

How to interpret the analysis results

SilverScalePrintout

Examples of Applications

Investigation of Corrosive Gas (Hydrogen Sulfide, Sulfur) Generating Environments

Survey of Corrosive Gas Environments (Assessment of Corrosion Category according to ISO 11844-1 Standard)
Prediction of Maintenance Period for Facilities

Survey of Corrosive Gas Generating Environments (870.94 kB)

Measurement of Corrosive Environments as per Standard Requirements

Sulfur Dioxide Gas Test (JIS C 60068-2-42)
Hydrogen Sulfide Gas Test (JIS C 60068-2-43)
Mixed Gas Test (JIS C 60068-2-60)
LED Standard (JEITA ED-4912A)
S8 Corrosion Test

Measurement of Corrosive Environments as per Standard Requirements (899.69 kB)

Investigation of Corrosive Gas Impact in Logistics

Detection of Corrosive Gas from Cardboard
Verification of Packaging Conditions

Proposal for Utilization in Logistics (956.06 kB)

Confirmation of Outgassing from Materials (Rubber)

Case Study: Analysis of Outgassing from Rubber (779.85 kB)